The Fabrication Process
High Country Metal Works is your trusted expert in home metal projects. We specialize in crafting metal railings, staircases, gates, fences, and more to transform your living space. But the magic begins before the metal reaches your home. So, what does that process look like? Let's discuss and break down the basic fabrication process of creating high-quality metal projects for your home.
Cutting
Cutting is often one of the first steps in the fabrication process. It involves cutting large pieces of metal into the required sizes. Although it sounds simple, cutting is an intricate and precise task that requires high-power technology. Methods such as sawing, lasering, waterjets, shearing, etc., can all be used to cut through hard materials like metal. These tools are essential for creating accurate cuts.
Forming and Bending
Some projects require metal bending, a type of metal forming that shapes the metal to a specific angle. Bending is commonly used to create Vor U-shaped metal, which can be valuable for various projects. Typically, bending is done using a machine called a press brake, which is a crucial tool in the metalworking industry. This machine can shape metal by applying forceusing a clamping technique.
Welding
Welding is a crucial step in creating a metal project and increases the strength of the structure. It involves fusing multiple parts through heat or pressure. When the materials cool, they are joined together. For example, think about the bars on a fence or gate that need to be connected to the outer structure. Welding is especially important for outdoor projects to prevent moisture and water from getting into any gaps, which could cause deterioration.
Finishing
After creating the metal structure, finishing touches need to be added. You can choose to finish with paint or powder coating. Powder coating is the better choice in terms of durability. Powder coats are applied through a curing process in which the metal is placed in an oven and baked athigh temperatures. This creates a coat that is resistant to the elements, making it easier to maintain and longer lasting than the paint. Once the finishing touches are added, the project is ready to be installed by our experts!
The fabrication process is an important part of our work at High Country Metal Works. We ensure top-quality results at every step, including cutting, forming, welding, and adding finishing touches to deliver a metal project for your home that you will truly love. If you are ready to upgrade your home with a beautifully designed metal project, contact us today or submit your project online for a customized quote.
